Alkaline steeping of dissolving pulp. Part I: Cellulose degradation kinetics

The production of cellulosic man made fibres by the viscose process has been known for more than 120 years now, but still some aspects are not sufficiently understood in detail. The carbohydrates in the pulp are exposed to varying conditions during the manufacturing process. In the first production step of steeping, the strong alkaline treatment leads to undesirable loss reactions of the cellulose. In this study, a comprehensive kinetic model was developed for process simulation of cellulose degradation for the fist time comprising primary and secondary peeling, stopping and alkaline hydrolysis. A total chlorine free bleached beech sulfite pulp was treated with 18 % sodium hydroxide at 40, 50 and 60 °C for time periods up to 80 h. The corresponding reaction rates, activation energies and frequency factors for all reaction steps were calculated. The peeling-off reaction was of great significance for the cellulose yield loss, due to a contribution of the secondary peeling after random chain scission. The moderate decrease of the intrinsic viscosity and the changes in molar mass distribution indicated the validity of the assumption. Further, a reduction of the carbonyl and an increase of the carboxyl groups in the cellulose were observed due to the formation of the stable metasaccharinic acid at the reducing ends of the molecules. The fibre morphology was investigated by SEM measurements. Already short alkaline treatment times favored the dissolution of fibril fragments from the fibre surface leading to a smooth fibre surface.