Advanced testing methods for proton exchange membrane electrolysis stacks

Research on proton exchange membrane water electrolysis for renewable hydrogen production is rapidly advancing worldwide, driven by the imperative to reduce costs and enhance efficiency through development of novel materials. However, to effectively evaluate and validate these advancements, standardized testing methods are essential, extending beyond single-cell analysis to encompass stack-level characterization. This paper proposes comprehensive characterization methods tailored for analysis of electrolysis stacks and their performance characteristics. Each method is introduced with a focus on its practical applicability, accompanied by detailed procedural guidelines for implementation. Furthermore, variations within each method are discussed, offering possibilities for gathering additional insights. Presenting a portfolio of different methods, ranging from standard to advanced techniques applicable at the stack level, the paper showcases results obtained through their application. These results, normalized to cell area, demonstrate the significance of each method in obtaining stack characteristics crucial for informed design decisions on material selection and subsequent integration into electrolysis systems. By illustrating results derived from various stacks, this study contributes valuable insights for evaluating design, material suitability, and operational performance, thereby advancing the development and deployment of proton exchange membrane water electrolysis technology for sustainable hydrogen production.