Numerical Simulation on Residual Stress and Substrate Deformation of Bead-On-Plate of SS316L Using Inherent Strain Method

Siti Nursyahirah Ahmad; Yupiter Harangan Prasada Manurung; Thoufeili Taufek; Martin Leitner

doi:10.1007/978-981-15-9505-9_65

Numerical Simulation on Residual Stress and Substrate Deformation of Bead-On-Plate of SS316L Using Inherent Strain Method

Siti Nursyahirah Ahmad, Yupiter Harangan Prasada Manurung^*, Thoufeili Taufek, Martin Leitner

^*Corresponding author for this work

Research output: Chapter in Book/Report/Conference proceeding › Conference paper › peer-review

Abstract

This paper presents an investigation on deformation behaviour using elastic inherent strain method (ISM). The deformation of bead-on-plate substrate is induced by GMAW process in which the selected material of filler and substrate is austenitic stainless steel SS316L. A simplified rectangular bead geometry is modelled and the process is simulated using numerical software MSC Marc/Mentat. The inherent strain value is estimated based on process parameters and physical properties of selected material, the effective area and the structural clamping positions. The residual stress and deformation result predicted using ISM are to be compared with thermo-mechanical numerical simulation which is executed under consideration of temperature dependent isotropic hardening rule and heat source model using model Goldak’s double ellipsoid. Further, computational time between these two methods are to be compared. It can be concluded that ISM is very potential to be implemented to predict residual stress and distortion with short computational time.

Original language	English
Title of host publication	Recent Trends in Manufacturing and Materials Towards Industry 4.0
Subtitle of host publication	Selected Articles from iM3F 2020, Malaysia
Editors	Muhammed Nafis Osman Zahid, Amiril Sahab Abdul Sani, Mohamad Rusydi Mohamad Yasin, Zulhelmi Ismail, Nurul Akmal Che Lah, Faiz Mohd Turan
Publisher	Springer Science and Business Media Deutschland GmbH
Pages	723-738
Number of pages	16
ISBN (Print)	9789811595042
DOIs	https://doi.org/10.1007/978-981-15-9505-9_65
Publication status	Published - 2021
Externally published	Yes
Event	2020 Innovative Manufacturing, Mechatronics and Materials Forum: iM3F 2020 - Virtuell, Malaysia Duration: 6 Aug 2020 → 6 Aug 2020

Publication series

Name	Lecture Notes in Mechanical Engineering
Volume	46
ISSN (Print)	2195-4356
ISSN (Electronic)	2195-4364

Conference

Conference	2020 Innovative Manufacturing, Mechatronics and Materials Forum
Abbreviated title	iM3F 2020
Country/Territory	Malaysia
City	Virtuell
Period	6/08/20 → 6/08/20

Keywords

Bead-on-plate
Deformation
Inherent strain method
Stainless steel SS316L

ASJC Scopus subject areas

Automotive Engineering
Aerospace Engineering
Mechanical Engineering
Fluid Flow and Transfer Processes

Access to Document

10.1007/978-981-15-9505-9_65

Cite this

Ahmad, S. N., Manurung, Y. H. P., Taufek, T., & Leitner, M. (2021). Numerical Simulation on Residual Stress and Substrate Deformation of Bead-On-Plate of SS316L Using Inherent Strain Method. In M. N. Osman Zahid, A. S. Abdul Sani, M. R. Mohamad Yasin, Z. Ismail, N. A. Che Lah, & F. Mohd Turan (Eds.), Recent Trends in Manufacturing and Materials Towards Industry 4.0 : Selected Articles from iM3F 2020, Malaysia (pp. 723-738). (Lecture Notes in Mechanical Engineering; Vol. 46). Springer Science and Business Media Deutschland GmbH. https://doi.org/10.1007/978-981-15-9505-9_65

Numerical Simulation on Residual Stress and Substrate Deformation of Bead-On-Plate of SS316L Using Inherent Strain Method. / Ahmad, Siti Nursyahirah; Manurung, Yupiter Harangan Prasada; Taufek, Thoufeili et al.
Recent Trends in Manufacturing and Materials Towards Industry 4.0 : Selected Articles from iM3F 2020, Malaysia. ed. / Muhammed Nafis Osman Zahid; Amiril Sahab Abdul Sani; Mohamad Rusydi Mohamad Yasin; Zulhelmi Ismail; Nurul Akmal Che Lah; Faiz Mohd Turan. Springer Science and Business Media Deutschland GmbH, 2021. p. 723-738 (Lecture Notes in Mechanical Engineering; Vol. 46).

Research output: Chapter in Book/Report/Conference proceeding › Conference paper › peer-review

Ahmad, SN, Manurung, YHP, Taufek, T & Leitner, M 2021, Numerical Simulation on Residual Stress and Substrate Deformation of Bead-On-Plate of SS316L Using Inherent Strain Method. in MN Osman Zahid, AS Abdul Sani, MR Mohamad Yasin, Z Ismail, NA Che Lah & F Mohd Turan (eds), Recent Trends in Manufacturing and Materials Towards Industry 4.0 : Selected Articles from iM3F 2020, Malaysia. Lecture Notes in Mechanical Engineering, vol. 46, Springer Science and Business Media Deutschland GmbH, pp. 723-738, 2020 Innovative Manufacturing, Mechatronics and Materials Forum, Virtuell, Malaysia, 6/08/20. https://doi.org/10.1007/978-981-15-9505-9_65

Ahmad SN, Manurung YHP, Taufek T, Leitner M. Numerical Simulation on Residual Stress and Substrate Deformation of Bead-On-Plate of SS316L Using Inherent Strain Method. In Osman Zahid MN, Abdul Sani AS, Mohamad Yasin MR, Ismail Z, Che Lah NA, Mohd Turan F, editors, Recent Trends in Manufacturing and Materials Towards Industry 4.0 : Selected Articles from iM3F 2020, Malaysia. Springer Science and Business Media Deutschland GmbH. 2021. p. 723-738. (Lecture Notes in Mechanical Engineering). doi: 10.1007/978-981-15-9505-9_65

Ahmad, Siti Nursyahirah ; Manurung, Yupiter Harangan Prasada ; Taufek, Thoufeili et al. / Numerical Simulation on Residual Stress and Substrate Deformation of Bead-On-Plate of SS316L Using Inherent Strain Method. Recent Trends in Manufacturing and Materials Towards Industry 4.0 : Selected Articles from iM3F 2020, Malaysia. editor / Muhammed Nafis Osman Zahid ; Amiril Sahab Abdul Sani ; Mohamad Rusydi Mohamad Yasin ; Zulhelmi Ismail ; Nurul Akmal Che Lah ; Faiz Mohd Turan. Springer Science and Business Media Deutschland GmbH, 2021. pp. 723-738 (Lecture Notes in Mechanical Engineering).

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AB - This paper presents an investigation on deformation behaviour using elastic inherent strain method (ISM). The deformation of bead-on-plate substrate is induced by GMAW process in which the selected material of filler and substrate is austenitic stainless steel SS316L. A simplified rectangular bead geometry is modelled and the process is simulated using numerical software MSC Marc/Mentat. The inherent strain value is estimated based on process parameters and physical properties of selected material, the effective area and the structural clamping positions. The residual stress and deformation result predicted using ISM are to be compared with thermo-mechanical numerical simulation which is executed under consideration of temperature dependent isotropic hardening rule and heat source model using model Goldak’s double ellipsoid. Further, computational time between these two methods are to be compared. It can be concluded that ISM is very potential to be implemented to predict residual stress and distortion with short computational time.

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Numerical Simulation on Residual Stress and Substrate Deformation of Bead-On-Plate of SS316L Using Inherent Strain Method

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