Numerical Simulation of Tube Bending Supported by Hydraulic Pressure for Manufacturing Butt-Welding Fittings

Josef Domitner*, Peter Auer, Christof Sommitsch

*Korrespondierende/r Autor/-in für diese Arbeit

Publikation: Beitrag in Buch/Bericht/KonferenzbandBeitrag in einem KonferenzbandBegutachtung

Abstract

An innovative tube bending process supported by hydraulic pressure was patented in 1995. This process was designed for producing butt-welding fittings which particularly fulfil the dimensional specifications of the ASME B16.9, MSS SP-75, and MSS SP-43 standards. Since the patent has meanwhile expired, the bending process is now available for common use. This work presents a novel finite element (FE) model build using the software package LS-DYNA, which enables determining the process window for bending defect-free butt-welding fittings. This model was exemplarily applied for investigating the bending process of a 90° stainless steel elbow based on a straight tube of nominal pipe size (NPS) 6. Comparing the calculated geometry of the elbow with the actual geometry of an industrially produced elbow revealed very good dimensional agreement. This confirms that the presented model can be utilized for determining suitable process conditions, which allow for producing defect-free components.
Originalspracheenglisch
TitelForming the Future
UntertitelProceedings of the 13th International Conference on the Technology of Plasticity
Redakteure/-innenGlenn Daehn, Jian Cao, Brad Kinsey, Erman Tekkaya, Anupam Vivek, Yoshinori Yoshida
Herausgeber (Verlag)The Minerals, Metals & Materials Society (TMS)
Seiten2019-2029
Seitenumfang11
ISBN (elektronisch)978-3-030-75381-8
ISBN (Print)978-3-030-75380-1
DOIs
PublikationsstatusVeröffentlicht - 2021
Veranstaltung13th International Conference on the Technology of Plasticity: ICTP 2021 - Virtual Conference, Virtual Conference
Dauer: 25 Juli 202130 Juli 2021

Publikationsreihe

NameMinerals, Metals and Materials Series
ISSN (Print)2367-1181
ISSN (elektronisch)2367-1696

Konferenz

Konferenz13th International Conference on the Technology of Plasticity
KurztitelICTP 2021
OrtVirtual Conference
Zeitraum25/07/2130/07/21

ASJC Scopus subject areas

  • Werkstoffmechanik
  • Metalle und Legierungen

Fields of Expertise

  • Mobility & Production

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